Glass has good transparency and light transmission properties, high chemical stability, and can achieve strong mechanical strength and insulation effects according to different processing methods. Therefore, it can be used in various industries to meet different needs. Processing glass requires the use of various glass production equipment, which processes glass raw materials into various glass products to meet everyone's needs. Next, we will introduce the commonly used equipment for glass production, and specifically explain the hollow glass production line.

一、中空玻璃生产线 中空玻璃生产线是玻璃深加工设备的一种,主要用来加工制作中空玻璃,玻璃原片切割后进入中空生产线

1、 The insulating glass production line is a type of glass deep processing equipment mainly used for processing and making insulating glass. After the glass raw material is cut, it enters the insulating production line

主要经过清洗、干燥、制作间隔框、充干燥剂、首道密封(涂丁基胶)、检查、放框合片、压片、第二道密封(聚硫胶或硅酮胶)、下片,这几道工序

The main processes include cleaning, drying, making spacer frames, filling with desiccant, first sealing (applying butyl adhesive), inspection, placing frames and laminating, pressing, second sealing (polysulfide or silicone adhesive), and unloading

加工出来的产品质量较高,加工速度很快.

The processed product has high quality and fast processing speed

中空玻璃生产线主要有四段:入料段、清洗干燥段、检查段和合片段.四段均以相同的倾角立式安放,结构紧凑、经济实用、效率高、维护方便.清洗箱为不锈钢材料制造,传送辊为耐酸碱橡胶辊;通过农业生产体系玻璃视窗可随时方便地观察玻璃清洗情况;入料段、清洗干燥段采用手动无级调速电机传动,玻璃以合适的速度平稳地运行.干燥段采用大风力倾斜风刀能使玻璃表面得以干燥.检查段设有灯管,能清晰地检查玻璃的清洗质量;合片段具有玻璃定位及铝框定位装置,能完成玻璃定位、铝框定位安放功能.玻璃由传送胶辊承托及传送,传送辊由电机(辊压段电机)经过变频调速器通过链轮带动,玻璃由清洗干燥段低速进入本段,经检查合格后加速运行下一工作段,提高工作效率;由变频调速器控制本段调速电机的运行速度,光电开关控制玻璃进入下一工作段.

The insulating glass production line mainly consists of four sections: feeding section, cleaning and drying section, inspection section, and assembly section. All four sections are vertically arranged at the same inclination angle, with a compact structure, economy and practicality, high efficiency, and easy maintenance. The cleaning box is made of stainless steel material, and the conveying roller is acid and alkali resistant rubber roller; The glass cleaning situation can be easily observed through the agricultural production system glass window at any time; The feeding section and the cleaning and drying section are driven by manual stepless speed control motors, and the glass runs smoothly at an appropriate speed. The drying section uses a strong wind inclined blade to dry the glass surface. The inspection section is equipped with a lamp tube, which can clearly check the cleaning quality of the glass; The composite segment has glass positioning and aluminum frame positioning devices, which can complete the functions of glass positioning and aluminum frame positioning. The glass is supported and transported by conveyor rollers, which are driven by a motor (roller pressing section motor) through a frequency converter and a sprocket. The glass enters this section at low speed from the cleaning and drying section, and after passing the inspection, accelerates to the next working section, improving work efficiency; The frequency converter controls the running speed of the speed regulating motor in this section, and the photoelectric switch controls the glass to enter the next working section

中空玻璃生产线的清洗水路系统为循环系统,其水箱配有恒温水加热装置,水温可自动保持在合理的范围.

The cleaning water system of the insulating glass production line is a circulating system, and its water tank is equipped with a constant temperature water heating device, which can automatically maintain the water temperature within a reasonable range

水由水泵从水箱抽出,经喷淋水管喷到玻璃表面上,清洗玻璃后流回水箱,循环使用.若水质较差,需配备水处理装置(用户自备),水经处理后进入水箱,按上述步骤循环使用.

Water is pumped out of the water tank by a water pump and sprayed onto the glass surface through a spray pipe. After cleaning the glass, it flows back to the water tank for recycling. If the water quality is poor, a water treatment device (provided by the user) is required. After treatment, the water enters the water tank and is recycled according to the above steps

风路系统:由风机通过一对倾斜风刀,吹干玻璃.

Air duct system: The glass is blown dry by a fan through a pair of inclined blades

调试方法

Debugging method

1.1 将中空玻璃生产线轻置于安装位,正确摆放生产线各段的位置次序.

1.1 Place the insulating glass production line gently in the installation position and correctly place the position order of each section of the production line

1.2 机身调平.调整机器底座上调平螺栓高度,使传送辊、支撑尼龙轮支撑面等高,斜架上的背靠轮共面,各段相对平行,然后锁紧螺母.

1.2 Machine body leveling. Adjust the height of the leveling bolts on the machine base to ensure that the conveyor roller and supporting nylon wheel support surface are at the same height, and the back wheels on the inclined frame are coplanar, with each section relatively parallel. Then, tighten the nuts

1.3 将各段间需联接的部位联接紧固,联接好由入料段到清洗干燥段的传动链条.正确摆放风机及水箱,并按水路、风路系统图接好风管、水管.

1.3 Connect and tighten the parts that need to be connected between each section, connect the transmission chain from the feeding section to the cleaning and drying section, correctly place the fan and water tank, and connect the air duct and water pipe according to the water and air duct system diagram

1.4 一体检查机器所有紧固件连接处是否因运输震动而松动,并逐件紧固(特别是各接线端子连接处是否松动).

1.4 Inspect all fasteners of the machine for looseness due to transportation vibration, and tighten them one by one (especially whether the connections of each wiring terminal are loose)

1.5 接地线用截面积不小于4平方毫米的软铜心黄绿绝缘线,接地电阻不大于4 欧姆.

1.5 The grounding wire shall be made of soft copper core yellow green insulated wire with a cross-sectional area of not less than 4 square millimeters, and the grounding resistance shall not exceed 4 ohms

1.6 接通气源,检查管路是否通畅,有无破损.气源压力要求0.6~0.8Mpa.

1.6 Connect the air source and check if the pipeline is unobstructed and undamaged. The air source pressure requirement is 0.6~0.8Mpa

1.7 接通电源,试验各电机的旋转方向是否正确,各段传动链轮是否灵活、平稳.

1.7 Connect the power supply and test whether the rotation direction of each motor is correct, and whether the transmission sprockets of each section are flexible and stable

1.8 整机清洁,整理工作区间.

1.8 Clean the entire machine and organize the work area

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This article is a friendly contribution from the insulating glass production line. For more relevant knowledge, please click on: http://www.jncsjx.com Sincere attitude. We will provide you with comprehensive services. We will gradually contribute more relevant knowledge to everyone. Stay tuned